This is because altering the planned layout once the construction of your facility starts is costly due to the additional material and labor costs involved. Considering the principles below can help you design an efficient layout and streamline warehouse operations.
Here are some of the most crucial factors to consider:. Before starting with the design of your warehouse layout, it is essential to assess all your business requirements, review associated budgets, and then plan the layout accordingly. During this process, you might come across some layout designs that are more comprehensive and expensive than others, but it is recommended that you consider the most suitable and cost-efficient solution for your warehouse. Effectively utilizing the warehouse space available can help improve inventory visibility, reduce travel time, and increase overall operational efficiency.
When designing your warehouse layout, it is crucial to allocate maximum space to storage and inventory processing purposes while minimizing space for office areas, empty pallets, charging stations, etc. Additionally, how you decide to allocate space will impact shelving designs, installation capacity, and placement of goods inside your facility. Ensuring the uninterrupted flow of goods, personnel, and equipment is vital to consider in the design layout for the smooth functioning of your warehouse.
You can avoid inefficient routes and disruptions by strategically planning your warehouse layout design so as to facilitate each operation in a sequential manner. To learn more about the different warehouse layout options for the flow of goods, watch the video below:. While planning your warehouse layout, it is crucial to ensure easy accessibility to all the areas and products in your facility.
The layout should be designed in a way that makes it easy for personnel to navigate throughout the facility while conveniently locating and picking items without having to move other products. As a result, your productivity can be enhanced and orders can be fulfilled at a faster rate. By identifying the equipment needed , you can evaluate and design the most suitable layout according to your requirements and boost the productivity of your facility. Throughput in a warehouse refers to the number of products that are processed and moved through various warehouse processes such as receiving, putaway, storage, picking, packing, and shipping.
By collecting and analyzing this data, you can design a layout to ensure an efficient flow of goods and accommodate the necessary equipment for your warehouse. Also, the layout must be planned in a manner that can safely accommodate new employees and their needs in the future.
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Why is that as easy warehouse planning with warehouse-planner? In general, warehouses consist of recurrent rectangular elements which are in a solid relationship to each other. Pallets, forklifts, shelves, hall, supports have values that influence each other. How - that?
We know and have implemented it here; Therefore, you can make a complete online storage plan only by data entry. Leave plenty of room for employees to safely walk down aisles and pass each other between storage bins. Also leave enough headroom for forklifts and machinery to clear lighting fixtures.
Proper ventilation is essential. Designate space for spill cleanup and eye-washing stations if you are going to store chemicals. Your warehouse layout should remove inefficiencies streamline the movement of products through each department and make all of your distribution center processes easier, from receiving shipments to auditing your warehouse.
For example, your packing department should be located near your loading docks, not near receiving. Optimizing your warehouse layout like this ties in heavily with our distribution center best practices and procedures.
You should also consider the order-picking process you plan to use. It would be smart to plan the zones in that order, with dry goods farthest from your loading dock because those items can withstand greater temperature fluctuations. Frozen foods and refrigerated foods should be located closer to your loading dock in zones 2 and 3 in the layout above.
Within each zone, you can then place the most popular items at the easiest to access ends or points. If we look at the diagram above, popular items in zone 3 should be placed near the top left corner, and items purchased infrequently should be stored near the bottom right corner. Items that are frequently purchased together should be stored close together, too, to reduce the number of steps a picker must take to assemble common orders.
If you have enough square footage, create separate packing zones for items that will be delivered versus items that will be shipped using third-party couriers. So the more you can separate these two systems, the better.
It may also help to designate different loading docks for different couriers. That way, your team will know to always stage outgoing shipments for couriers in one area, and products for your in-house delivery team in another. The more you can do to clearly differentiate different processes within your warehouse, the less likely your team will make mistakes and the more efficient your whole operation will run.
Use software to make the design process easier. Here are three different tools you can use to test out layout options and visualize your floor plan before building. As the name suggests, Draft it Free is free CAD computer-aided design software you can use to mock up your warehouse layout.
If all you need is a simple 2D architectural design, Draft it Free is a great choice. And if you decide you need more advanced features, you can always upgrade to their Plus, Pro, or Architectural plan.
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