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Suggested Suggested Material Routine Maintenance Y Disconnect power before maintaining. During heavy service, clean monthly. Push new guide into hole from rear until it snaps in place.
Drive Roll The drive roll consists of two differ- ent sized grooves. Lay gun cable out straight before installing new liner. Remove handle locking nut. Slide handle. Remove switch housing. Install new switch and connect leads polarity is not important. Reas- semble in reverse order.
If replacing head tube, continue to end of figure. Page Troubleshooting Table Troubleshooting Table Trouble Remedy No weld output; wire does not feed; fan Secure power cord plug in receptacle see Section Replace building line fuse or reset circuit breaker if open.
Place Power switch in On position see Section Reset welding power source circuit breaker if open. Page 34 Figure Disconnect both battery cables before welding on a vehicle.
Place work clamp as close to the weld as possible. Material and wire type, joint design, fitup, position, shielding gas, etc. Test welds to be sure they comply to specifications. Material thickness determines weld parameters. Conditions That Affect Weld Bead Shape NOTE Weld bead shape depends on gun angle, direction of travel, electrode extension stickout , travel speed, thickness of base metal, wire feed speed weld current , and voltage.
Page Gun Movement During Welding Gun Movement During Welding NOTE Normally, a single stringer bead is satisfactory for most narrow groove weld joints; however, for wide groove weld joints or bridging across gaps, a weave bead or multiple stringer beads works better. Select lower wire feed speed. Voltage too high. Select lower voltage range.
Electrode extension stickout too long. Select lower voltage range and reduce wire feed speed. Increase travel speed.
Wrong polarity. Page Common Mig Shielding Gases Many different combinations mixtures of shielding gases have been developed over the years. The most commonly used shielding gases are listed in the following table.
Page 45 Item Dia. Part Mkgs. Description Quantity Figure Main Assembly Page 46 Item Dia. Main Assembly Continued Page 47 Figure Wire Feed Drive Assembly Page 48 A Figure M Gun Page 50 Notes This manual is also suitable for: Millermatic M gun. Print page 1 Print document 52 pages. Rename the bookmark. Delete bookmark?
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